Zhengzhou Zhengyang Machinery Equipment Co., Ltd

High-speed one-to-one mask machine workflow

2021-07-08

In order to improve the working efficiency of the flat mask production line and fully realize the integration of the main body machine and the earband machine, SUNYGROUP has developed and manufactured a one-to-one high-speed full-servo flat mask machine integrating the main body machine and the inner and outer earband machine to realize the full automation of the machine. Production, fully improve the productivity and efficiency of the flat mask machine one-to-one production line, and realize the machine's production capacity is as high as 80-100 pieces per minute. It is suitable for the production of ordinary flat masks, disposable medical surgical masks, etc.

This machine can complete the entire production process from the raw material of the coil to the finished mask. It is composed of fully automated steps such as automatic delivery of raw materials, cutting off the nose strip, welding of the edge of the mask, ultrasonic fusion, and forming and cutting. Only one person is required to operate, and the whole process is fully automated, which improves production efficiency and reduces labor costs.

Fully Automatic Mask Making Machine 1+1

Fully Automatic Mask Making Machine 1+1

Mechanical characteristics:

1. High-speed filming, six-axis linkage, two sets of split tooth molds.

2. High-speed ear-belt welding machine, driven by full servo motor, accurate and fast, and fully synchronized with high-speed filming machine.

3. Three-layer fabrics are automatically aligned, ultrasonic continuous spot welding, automatic slicing, and automatic stacking.

(2) Industrial process

The production line of this equipment is mainly composed of a main body machine, a sheet turning conveyor line and an ear strap welding machine. After the body machine outputs the mask body, the mask body sheet is conveyed to the turning mechanism by the conveyor belt structure. The mask pan is turned over to the conveyor belt connected to the earband machine through the turning mechanism, and then the mask sheet is transported to the front face mask pan of the earband machine through the conveyor belt, and then the mask sheet is placed on the mask of the earband machine by pressing down the cylinder In the tray, the earband machine is used to complete the welding of the earbands of the mask, thereby completing the production of a flat outer earband mask product. The whole line is a one-to-one structure. The one-to-one high-speed full-servo flat face mask machine adopts PLC, touch screen control, the main conveyor belt adopts single-phase motor transportation, stepping motor flip, transmission, and stable control.

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