Lead-Acid Battery Dismantling And Recycling Machine

The Lead-Acid Battery Dismantling and Recycling Machine is an industrial system for the automatic dismantling, crushing, sorting, and separation and recycling of lead, plastic, and acid from waste lead-acid batteries. Its core function is to achieve safe handling and resource regeneration of hazardous batteries, reduce lead pollution, and improve metal recovery rates. It is widely used in recycling plants and battery recycling stations.

Equipment Structure and Basic Workflow

The entire system typically consists of a conveyor feeder, a crushing system, an acid separation unit, a gravity sorting device, and a plastic washing module. Waste lead-acid batteries first enter a closed crusher for crushing, followed by screening and gravity sorting to separate the lead paste, lead grids, and plastic casing. The acid enters a neutralization treatment system through dedicated pipelines for automated collection and treatment, avoiding manual contact with corrosive media. The entire process emphasizes closed-loop operation to reduce the risk of leakage and secondary pollution.

Lead-Acid Battery Dismantling And Recycling Machine

Core Performance and Operating Parameter Characteristics

Mainstream equipment typically has a processing capacity of 1–3 tons/hour, while smaller systems handle approximately 500–800 kg/hour, suitable for configurations in plants of different sizes. The crushing system employs a corrosion-resistant alloy blade structure, adaptable to environments with residual electrolyte. The sorting section typically combines gravity separation and vibrating screen technology, ensuring a lead recovery rate consistently above 95%. Some high-end models are equipped with a negative pressure dust removal system, effectively controlling lead powder emission concentration and meeting industrial emission standards.

Environmental Treatment and Application Scenarios Analysis

The core challenges of lead-acid battery recycling lie in lead powder pollution and acid treatment. This equipment, through a closed structure and automatic neutralization system, achieves acid resource recovery while reducing human risks. In practical applications, it is widely used in waste automotive battery recycling plants, pre-processing lines for recycled metal smelting, and environmentally friendly resource recycling centers. Compared to traditional manual dismantling methods, automated equipment not only improves efficiency but also significantly reduces occupational health risks.

Overall, the value of this equipment lies not only in its single dismantling function but also in constructing a complete safe recycling closed loop, integrating crushing, sorting, and environmental treatment into a single process.