Electric Vehicle Battery Recycling Equipment

The electric vehicle battery recycling equipment utilizes a fully automated mechanical separation process. First, the used batteries are safely discharged and disassembled, removing the outer casing and modules. The material then enters a crushing system, where it is crushed under sealed, controlled conditions to prevent secondary contamination. The crushed mixture undergoes magnetic separation, air separation, and gravity separation to effectively separate aluminum, copper, iron, and active materials (a black powder containing lithium, cobalt, and nickel). Finally, the system collects and refines the black powder for further hydrometallurgical processing, achieving a high recovery rate of valuable metals.

Equipment Structure and Key Components

The production line primarily consists of a battery discharge unit, a pulverization system, a crushing and grinding unit, an air separation system, a magnetic separator, and a pulse dust collector.

Electric Vehicle Battery Recycling Equipment

The battery discharge and disassembly unit safely removes residual charge and separates battery modules.

The pulverization and crushing system crushes the material into fine particles for easier separation.

Air separation and gravity separation separate light and heavy materials, such as aluminum and copper.

Magnetic separation extracts ferrous metals for reuse.

Pulse dust collector: Captures fine dust, maintaining a clean, closed-loop working environment.

All systems are PLC-controlled and feature automatic feeding, fault alarms, and intelligent monitoring to ensure continuous and safe operation.

Advantages and Technical Highlights

SUNY GROUP's electric vehicle battery recycling equipment is efficient, safe, and environmentally friendly. The entire process operates under negative pressure, effectively preventing harmful gas emissions. The separation purity of metallic and non-metallic materials exceeds 98%, significantly improving the recovery rate of valuable metals. Compared to traditional pyrometallurgical methods, this physical recycling process consumes less energy, produces no wastewater, and eliminates the risk of heavy metal contamination. Its modular design allows for flexible customization for different battery types, including lithium-ion, ternary, and lithium iron phosphate batteries.

Recycling Value and Future Prospects

Recycling end-of-life electric vehicle batteries not only reduces environmental risks but also recovers scarce metals for use in new battery production. Recovered copper, aluminum, and lithium compounds can be re-entered into the supply chain, significantly reducing raw material costs and promoting sustainable resource utilization. As global demand for electric vehicles continues to grow, electric vehicle battery recycling equipment plays a vital role in building a closed loop for the battery's entire lifecycle. Choosing Henan Renewable Resources means choosing a reliable clean energy recycling partner that helps businesses achieve both economic and environmental benefits, contributing to a greener future.